Replacing brake lines is a common maintenance task for car owners, and having the right tools is crucial for a safe and effective job. One essential tool for this task is a brake flaring tool, used to create the flared ends that ensure leak-proof connections. If you’re looking for a reliable and user-friendly brake flaring tool that you can use directly on your car, you’re in the right place. We’ve compiled expert recommendations from experienced mechanics to help you choose the best on-car brake flaring tool for your needs and budget.
When it comes to brake flaring tools, the market offers a wide range of options, from basic, budget-friendly kits to professional-grade tools. For DIY mechanics and car enthusiasts, finding a balance between cost, ease of use, and quality is key. Many home mechanics are looking for tools that are not only effective but also convenient to use in situ, directly on the vehicle, avoiding the need to remove brake lines entirely.
In a recent forum discussion, experienced car mechanics shared their recommendations for brake flaring tools, particularly focusing on tools suitable for use on the car. Here’s a breakdown of their top picks and key considerations:
Highly Recommended On-Car Brake Flaring Tools
1. Sykes Pickavant Flaremaster 2:
The Sykes Pickavant Flaremaster 2 consistently emerges as a top recommendation for those seeking a professional-grade, on-car brake flaring tool. Praised for its versatility and ability to perform flares both on and off the vehicle, the Flaremaster 2 is considered a gold standard in the industry.
Mechanics highlight its ease of use and the quality of flares it produces, even on different materials including steel and stainless steel (with an upgrade kit). While it represents a higher investment, users who have opted for the Flaremaster 2 emphasize its durability and long-term value, with some reporting using their tools for decades without issues. Its on-car capability is particularly appreciated, making brake line replacement significantly easier and faster.
2. Franklin/Powerhand Type Handheld Flaring Tools:
For a more budget-conscious yet effective option, the Franklin type (also sold under the Powerhand brand and various copies) handheld brake flaring tool receives strong endorsements. This style of tool is designed for on-vehicle use and is particularly well-suited for 3/16″ brake pipes, commonly found in many vehicles.
Users report success using these tools on copper and cupro-nickel brake pipes and even steel lines with careful technique. The Franklin type tool is praised for being easy to use and producing good quality flares, especially when used in a vice for added stability, although it is designed for handheld operation. Some users mention that while it may require more effort for steel pipes when used by hand under the car, it’s still a highly capable and cost-effective solution for DIY brake line repairs. It’s also noted that cheaper copies of this design are available and can perform just as well for occasional use.
3. Vice-Mounted Flaring Tools (e.g., SP Copy):
While the focus is on on-car tools, vice-mounted flaring tools are also mentioned as reliable options, particularly for those who prefer to work with brake lines removed from the vehicle or for bench work. “SP copy” tools, inspired by the Sykes Pickavant bench-mounted design, offer a robust and repeatable flaring action when used in a vice.
These tools typically use a lever or hydraulic mechanism to create consistent and accurate flares. While not specifically designed for on-car use, they are valued for their precision and are often chosen by mechanics who perform brake line flaring regularly in a workshop setting. For DIYers who have the space and prefer bench work, a vice-mounted tool can be an excellent choice, offering a balance of quality and cost, especially when considering “copy” versions of premium brands.
Factors to Consider When Choosing Your On-Car Brake Flaring Tool
When selecting an on-car brake flaring tool, consider these key factors based on expert feedback:
- Material Compatibility: Ensure the tool is suitable for the type of brake pipe you’re working with. Some tools excel with softer materials like copper and cupro-nickel, while others are designed to handle steel and stainless steel effectively.
- Ease of Use: On-car work often requires tools that are easy to maneuver in tight spaces. Handheld tools like the Franklin type are designed for this, while vice-mounted tools may be less convenient for in-situ work.
- Flare Quality and Repeatability: A good flaring tool should produce consistent, leak-proof flares every time. Professional-grade tools like the Sykes Pickavant are known for their precision and repeatability.
- Durability and Reliability: Investing in a durable tool ensures it will last for many brake line replacement jobs. User reviews often highlight the long-term reliability of brands like Sykes Pickavant.
- Budget: On-car brake flaring tools range in price from budget-friendly kits to more expensive professional models. Determine your budget and choose a tool that offers the best value and performance within that range.
- SAE vs. DIN: Be aware of the different flare types (SAE and DIN) and ensure your tool is compatible with the flare type required for your vehicle. Some tools are designed for specific flare types, while others are versatile and can handle both.
Conclusion: Choosing the Right Tool for Your Needs
Selecting the best on-car brake flaring tool depends on your specific needs, budget, and the type of brake line work you undertake. For DIY mechanics seeking a balance of quality, on-car convenience, and value, the Franklin/Powerhand type handheld tools are highly recommended for occasional to regular use, particularly on copper and cupro-nickel pipes. For professionals or DIYers who demand the highest quality and versatility, and work with various materials including steel and stainless steel, the Sykes Pickavant Flaremaster 2 is a top-tier investment that is praised for its performance and longevity. Budget-conscious users can also consider cheaper kits or vice-mounted options for bench work or occasional off-car flaring tasks. By considering these expert recommendations and factors, you can confidently choose an on-car brake flaring tool that will make your brake line replacement jobs safer, easier, and more successful.
